Geocell tech uses 9x9x9 inch boxes filled with bitumen mix; 30 tonnes of plastic waste can build a 100-metre road, offering a smart solution for reusing discarded plastic

In a landmark move, Delhi is set to get its first plastic road, marking a major step forward in sustainable infrastructure. Experts believe it could be the world’s first of its kind. The road is being constructed using discarded plastic waste, transforming everyday garbage into a durable, ready-to-use surface.
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Bharat Petroleum, in collaboration with the Central Road Research Institute (CRRI), is spearheading this development using geocell technology.
Following rigorous testing, an application for a patent will be filed, indicating that this method might be the first of its kind globally. Scientists from Bharat Petroleum and CRRI involved in the project consider it a major achievement.
Experts assert that plastic waste is a global issue, and repurposing such waste for road construction could significantly contribute to national development. Furthermore, India could assist other countries if this technology proves successful, setting a global precedent.
What Is Geocell technology?
The plastic road is being constructed near the Delhi-Mumbai Expressway, specifically by loop number one close to Sarai Kale Khan.
Geocell technology involves creating boxes with dimensions of 9 inches by 9 inches by 9 inches, which are then filled with bitumen mix material for road construction. Approximately 30 tonnes of unusable plastic can be utilised to construct a 100-metre road, ensuring effective use of plastic waste.
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Plastic Waste Can Be Put To Good Use
Dr. Ravi Kumar V., Chief General Manager at Bharat Petroleum Corporation, explains that the geocell layer makes unusable plastic functional. This technique can save at least 25% in costs by preparing the geocell layer and plastic sheet from unusable plastic.
According to Dr. Mahesh, Chief Manager at Bharat Petroleum, plastic waste often left in landfills can be repurposed, reducing landfill accumulation.
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Dr. Gagandeep, Senior Principal Scientist at CRRI, working on the project, highlights that this is the first experiment of its kind. It promises to extend the lifespan of roads, prevent deterioration, mitigate plastic pollution, and create employment opportunities.
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The initiative aims to strengthen roads and eliminate the problem of non-recyclable plastic waste in the country. The Government of India has requested a detailed report on this groundbreaking project.
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